XL Batteries Claims Breakthrough in Organic Flow Batteries for Grid-Scale Energy Storage

Alexis Rowe

Alexis Rowe

April 08, 2025 · 4 min read
XL Batteries Claims Breakthrough in Organic Flow Batteries for Grid-Scale Energy Storage

In a breakthrough that could revolutionize the energy storage landscape, startup XL Batteries claims to have cracked the code on organic flow batteries, a technology that has long been touted as a potential replacement for lithium-ion batteries. According to Tom Sisto, co-founder and CEO of XL Batteries, the company's innovative approach could lead to cheaper, safer, and more durable energy storage solutions for grid-scale applications.

The company's technology is based on flow batteries, a century-old concept that has been limited by its bulk and relatively low energy storage capacity. However, XL Batteries' proprietary membrane and organic compounds have enabled the company to overcome these limitations, making it possible to build larger, more efficient batteries. The company's first demonstration unit, commissioned for Stolthaven Terminals, a petrochemical storage company, is expected to be a small-scale proof of concept, but Sisto is confident that the technology can be quickly scaled up to build massive batteries.

The key to XL Batteries' innovation lies in its use of organic molecules, which are abundant, cheap, and non-toxic. Unlike traditional lithium-ion batteries, which rely on rare and expensive metals, XL Batteries' technology uses a storage tank as a key component, making it possible to build batteries of enormous capacity. Sisto estimates that two of Stolthaven's largest tanks could be converted into a 700 megawatt-hour battery, enough to power 25,000 homes for an entire day.

The company's flow battery design consists of two tanks connected to pumps that flow two fluids past a membrane. During charging, ions are pushed up a "metaphorical hill" and stored in one of the fluids, while during discharging, the ions flow back to the other side, releasing electrons in the process. This design allows for a high degree of scalability and flexibility, making it ideal for grid-scale energy storage applications.

Sisto's research at Columbia University laid the foundation for XL Batteries' innovation. He discovered an organic compound that could accept a record number of electrons, but it initially required an expensive and flammable organic solvent. However, he and his collaborators were able to stabilize the compound in pH-neutral water, making it possible to build a company around the technology.

XL Batteries' installations consist of three parts: a 40-foot shipping container, which houses the company's proprietary membrane and other components, and one or more storage tanks. The size of the tanks determines the battery's capacity, while the number of shipping containers dictates how quickly the battery can charge or discharge. Because the company is using off-the-shelf technology, Sisto is confident that XL Batteries can quickly scale up production to meet demand.

The company is initially targeting independent power producers and grid-scale energy storage applications, particularly in Texas, where such installations have become increasingly common. Sisto believes that the project-level economics of XL Batteries' technology are compelling, and he is optimistic about the company's prospects for growth and adoption.

If XL Batteries' claims are validated, the implications for the energy storage industry could be significant. The company's technology could provide a cheaper, safer, and more durable alternative to traditional lithium-ion batteries, enabling the widespread adoption of renewable energy sources and helping to accelerate the transition to a low-carbon economy.

As the energy storage landscape continues to evolve, XL Batteries' innovation could be a game-changer. With its focus on grid-scale applications and its commitment to using abundant, cheap, and non-toxic materials, the company is well-positioned to make a significant impact on the industry. As the company continues to scale up its production and deployment, it will be worth watching to see how its technology performs in real-world applications.

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